Polaris 9919820 Offroad Vehicle User Manual


 
CLUTCH
6.15
DRIVE CLUTCH REASSEMBLY
Special Tool NOTE: It is important that the same
number and thickness of washers are reinstalled
beneath the spider during assembly. The Teflon
bushings are self-lubricating. Do not apply oil or
grease to the bushings.
1. Reassemble drive clutch in the following
sequence. Be sure the “X”, or the marks that were
made earlier, are aligned during each phase of
assembly.
a) “X”, or the marks that were made earlier on
cover
b) X on spider, making sure spacer washers
are installed underneath spider and
positioned properly in recess.
c) “X”, or the marks that were made earlier
under weight
DRIVE CLUTCH REASSEMBLY CONT’D
2. Install moveable sheave onto fixed sheave.
3. Install spider spacers. Use same quantity and
thickness as were removed.
4. Compress spider buttons for each tower and
install spider, making sure that “X”, or the marks
that were made earlier, on spider aligns with “X”,
or the marks that were made earlier on the
moveable sheave.
5. Torque spider to specification using the holding
fixture and spider tool. Torque with smooth
motion to avoid damage to the stationary sheave.
Refer to Page 6.3 for torque specification.
CAUTION:
Be sure the spider spacer washers are fully seated in
the recessed area of the spider. Any misalignment will
alter clutch balance. Inverting the clutch while initially
tightening the spider will help position the washers.
Spacer washers
6. Install limiter nut on top of spider using the Clutch
Spider Nut Socket (PN 2870338). Torque to 15 ft.
lbs. Reinstall shift weights using new lock nuts on
the bolts.
7. Reinstall clutch spring.
Engine
Rotation
Nut on trailing side