Filter
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11.2
Contents Page
Removing pistons with conrods, stripping down and re-assembling ...................26
Removing piston with conrod ............................................................................................................26
Dismantling piston .............................................................................................................................26
Checking piston dimensions .............................................................................................................26
Assembling pistons ...........................................................................................................................27
Checking cylinder dimensions ...........................................................................................................27
Removing and installing small-end bushing .......................................................................................27
Assembling pistons and conrods ......................................................................................................28
Removing and installing crankshaft pinion and rotor flange ......................................28
Removing, dismantling and assembling combined oil-water pump ......................29
Removing pump ................................................................................................................................29
Dismantling pump .............................................................................................................................29
Removing slipring seal and shaft sealing ring ....................................................................................30
Removing pressure relief valve ..........................................................................................................30
Installing pressure relief valve ............................................................................................................30
Install the shaft sealing ring and slipring seal .....................................................................................30
Installing pump shaft and impeller .....................................................................................................30
Removing output shaft ...............................................................................................................31
Removing oil sump ............................................................................................................................31
Removing oil filter ..............................................................................................................................31
Removing lower section of crankcase ...............................................................................................31
Removing and installing oil level sight glass ......................................................................................31
Stripping and assembling output shaft ...............................................................................32
Stripping down output shaft ..............................................................................................................32
Stripping down tensioning gear .........................................................................................................32
Assembling tensioning gear ..............................................................................................................33
Installing damper ...............................................................................................................................33
Assembling engine ....................................................................................................................34
Installing output shaft ..................................................................................................................34
Assembling the crankcase ................................................................................................................35
Installing oil mesh strainer .................................................................................................................35
Installing oil filter ................................................................................................................................35
Installing oil sump ..............................................................................................................................35
Measuring crankshaft bearing play .......................................................................................36
Measuring radial play ........................................................................................................................36
Measuring endplay ............................................................................................................................37
Checking dimensions of crankshaft .....................................................................................37
Installing crankshaft .....................................................................................................................38
Installing piston with conrod ....................................................................................................39
Measuring big end bearing play .............................................................................................40
Installing big end bearing ..........................................................................................................40
Installing combined oil-water pump ......................................................................................41
Installing cylinder head ...............................................................................................................42
Installing camshafts .....................................................................................................................43