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11.1
Contents Page
11
Technical data ................................................................................................................................5
Removing engine ........................................................................................................................11
Dismantling engine ....................................................................................................................12
Removing intermediate flange .................................................................................................13
Removing driver ................................................................................................................................13
Removing clutch housing ..................................................................................................................14
Stripping down and re-assembling intermediate flange ..............................................15
Removing the driver bearing ..............................................................................................................15
Installing driver bearing .....................................................................................................................15
Removing and installing shaft sealing ring for driver ..........................................................................16
Removing countershaft and layshaft with freewheel .....................................................16
Dismantling and assembling freewheel ...............................................................................17
Stripping down freewheel ..................................................................................................................17
Assembling freewheel .......................................................................................................................17
Removing and installing layshaft needle roller bearing ................................................18
Removing bearing .............................................................................................................................18
Installing bearing ...............................................................................................................................18
Removing timing chain cover ..................................................................................................19
Removing the Hall-effect signal transmitter .......................................................................................19
Remove the crankshaft cover ............................................................................................................19
Removing cylinder head cover ..........................................................................................................19
Removing and installing sealing ring in timing case cover .................................................................19
Removing the timing chain .......................................................................................................20
Removing chain tensioner .................................................................................................................20
Removing chain tensioner rail ...........................................................................................................20
Renewing chain tensioner rail facing .................................................................................................20
Removing camshaft chain sprockets .................................................................................................21
Removing chain guide .......................................................................................................................21
Removing, stripping down and assembling cylinder head .........................................22
Removing camshafts .........................................................................................................................22
Removing cylinder head ....................................................................................................................22
Removing bucket-type tappets .........................................................................................................22
Removing valves ...............................................................................................................................23
Remachining valve seat .....................................................................................................................23
Installing valve and valve stem seal ...................................................................................................24
Removing crankshaft ...................................................................................................................25
Removing big end bearings ...............................................................................................................25
Removing main bearings ...................................................................................................................25
11 Motor