Polaris RZR 4 Offroad Vehicle User Manual


 
3.38
ENGINE
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
6. Inspect gear teeth on starter drive (A). Replace starter drive
if gear teeth are cracked, worn, or broken.
7. Inspect the bendix bushing (C) in the mag cover for wear.
Replace as needed.
Flywheel / Stator Removal / Inspection
1. Remove stator cover bolts and remove stator cover.
2. Remove flywheel nut and washer.
3. Install Flywheel Puller (PN 2871043) and remove flywheel
(A).
4. Use caution when removing the wire holddown (B) and the
stator assembly (D). Do not tap or bump the gear /stator
housing cover or the stator. This could cause the seal
around the gear/stator housing cover and the crankcase to
break, causing a leak.
5. Remove the bendix (E) if necessary.
Engine Crankcase Disassembly / Inspection
1. Remove the stator cover (A) and water pump cover (B).
CAUTION
Do not thread the puller bolts into the flywheel
more than 1/4, or stator coils may be damaged.
C
Remove Stator
Cover
A
2871043
E
B
D
A
B