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6.21
CLUTCHING
6
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
DRIVEN CLUTCH SERVICE
Exploded View
Clutch Disassembly / Inspection
1. Remove driven clutch from the transmission input shaft.
2. Mark the position of the clutch sheaves before disassembly
or use the X’s on the sheaves for reference. This aids in
reassembly and maintains clutch balance after reassembly.
3. Place the clutch into the Clutch Compression Tool PN
8700220. Using Compression Extensions PN PS-45909,
apply and hold downward pressure on the outer spring
retainer. Carefully remove the snap ring. Remember the
outer spring retainer contains strong spring pressure.
NOTE: Spring is compression only and has no
torsional wind.
Stationary
Moveable
Inner
Compression Spring
Outer
Retaining
Spring Retainer
Ring
Spacer
Spring Retainer
Secondary Sheave
Secondary Sheave
CAUTION
Wear eye protection when removing snap ring to
prevent serious personal injury.
Use caution when removing, the snap ring
pressure is loaded by the compression spring.
Remove Snap Ring
Outer Spring Retainer