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BODY / STEERING / SUSPENSION
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
6. Torque the (4) mount bracket nuts to specification.
7. Reinstall the throttle pedal return spring.
8. Proceed to “Upper Steering Shaft Installation (EPS
Models)” to complete the installation procedure.
Upper Steering Shaft Installation (EPS Models)
IMPORTANT: If steering wheel was removed, follow
this procedure to ensure the upper steering shaft is
properly positioned on the power steering stub shaft.
NOTE: Be sure upper steering shaft hardware is
positioned correctly (see “Exploded View’).
1. Install the upper steering shaft and align the skip-tooth
spline on the power steering stub shaft with the opening in
the upper steering shaft.
2. Install the pivot tube and torque fasteners to specification.
3. Install the tilt shock and torque fastener to specification.
4. Be sure the front wheels are pointing straight ahead and
install the steering wheel and retaining nut. Torque the nut
to specification and reinstall the plastic wheel cover.
5. Install a new upper steering shaft pinch bolt and nut. Torque
pinch bolt to specification.
6. Reconnect both electrical harnesses onto the power steering
unit. Be sure the connectors snap into place.
7. Reinstall the black plastic cover over the power steering
unit and install the (2) Torx-head fasteners.
8. Turn the key switch on and test EPS operation.
= T
Power Steering Unit Mount Bracket Nuts:
17 ft. lbs. (23 Nm)
CAUTION
Striking the steering wheel or steering shaft
can permanently damage the EPS unit
and cause a Power Steering Fault.
17 ft. lbs. (23 Nm)
= T
Pivot Tube Fasteners: 23 ft. lbs. (31 Nm)
= T
Upper Tilt Shock Fastener: 7 ft. lbs. (10 Nm)
= T
Steering Wheel Nut: 28 ft. lbs. (38 Nm)
= T
Upper Steering Shaft Pinch Bolt:
15 ft. lbs. (20 Nm)
Skip-Tooth
Shaft
Opening