Polaris RZR 4 Offroad Vehicle User Manual


 
5.21
BODY / STEERING / SUSPENSION
5
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
Rocker Panels, Console and Floor
Rocker Panel Removal
1. Remove the push rivets and Torx screws retaining the
rocker panel and remove panel from the vehicle.
NOTE: If removing RH rocker panel from a RZR 4,
reinstall the gas cap once panel is removed.
Console and Lower Floor Removal (RZR / RZR S)
1. Remove both seats and rocker panels (see “Rocker Panel
Removal”).
2. Remove the T27 screws retaining the console to the floor.
3. Remove the shift handle knob and remove the console.
4. Remove the Torx screws retaining the upper floor to the
lower floor.
5. Remove the Torx screws retaining the rear portion of the
floor and remove the lower floor from the vehicle.
Rear Floor Removal (RZR 4)
1. Remove all four seats and both rocker panels (see “Rocker
Panel Removal”).
2. Remove the T27 screws retaining the console to the floor.
3. Remove the shift handle knob and remove the console.
4. Disconnect the battery and remove it from the vehicle.
5. Remove the (8) fasteners that retain the lower portion of the
mid cab frame to the main frame.
6. Remove the (2) fasteners that retain the side bars to the mid
cab frame.
7. Remove the (8) fasteners that retain the upper portion of the
mid cab frame.
8. Using care, remove the mid cab frame from the vehicle as
an assembly.
9. Remove the Torx screws retaining the rear floor.
10. Disconnect the 12V outlet and ECU connector.
11. Remove the rear floor from the vehicle.
Push
Rivets
Screws
RZR / RZR S Shown