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8.8
TRANSMISSION
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
5. Reinstall the intermediate pinion shaft assembly and
bearing cup.
6. Assemble the transfer case cover using new components as
required. Press in new bearings and a seal using standard
installation tools. (needle bearing is installed round edge
inward) Install a new shaft seal flush with the surface, the
shims and bearing cup. Apply a thin coat of sealant to the
mating surfaces. Apply lubricant to the seal lip.
7. Install the transfer case cover. Align the dowels (#1 & #7)
and insert the cover screws (note position of the longest
screw #4). Torque the screws evenly to specification in
sequence as shown.
8. Reinstall the transmission to rear gearcase mount bracket.
Hand tighten all fasteners first, then torque fasteners to
specification.
Apply Sealant PN 2871557
To Case Mating Surfaces
2871557
= T
Transfer Case Cover Screws:
23-27 ft. lbs. (31-37 Nm)
= T
Mount Bracket Fasteners:
23-27 ft. lbs. (31-37 Nm)
1
2
3
4
5
6
7
8
Use same number or
thickness of shims as
found during disassembly.