Polaris RZR 4 Offroad Vehicle User Manual


 
6.6
CLUTCHING
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
PVT Disassembly
Some fasteners and procedures will vary. Refer to the Electronic
Parts Catalog for proper fastener placement.
1. Remove the driver’s seat (RZR / RZR S only).
2. Remove the passenger seat(s) and rear service panel to gain
access to the outer clutch cover (see Chapter 5).
3. Remove the (2) screws from the rear of the center console
(RZR / RZR S only).
4. Remove the rear seat base assembly from the vehicle to
allow outer clutch cover removal:
RZR / RZR S: Remove the (2) fasteners from the rear
seat base as shown and remove it from the vehicle.
RZR 4: Remove the (2) fasteners and seat latch plunger
(A).
RZR 4: Slide the rear seat base towards the left side of
the vehicle to free it from the plastic and remove it.
5. Loosen the hose clamp on the clutch outlet duct.
6. Remove the outer clutch cover screws and remove the
clutch cover.
7. Mark the drive belt direction of rotation and remove drive
belt (see “DRIVE BELT - Belt Removal”).
8. Remove the driven clutch retaining bolt and driven clutch.
9. Remove driven clutch offset spacers from the transmission
input shaft.
Seat Base
A
Seat Base
Mark Rotation
Keep Spacers In Order (Note Thickness)
Retaining
Bolt