Polaris RZR 4 Offroad Vehicle User Manual


 
3.17
ENGINE
3
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
11. Remove the (2) push rivets and remove the intake box from
the vehicle.
12. Elevate the rear of the vehicle off the ground using a
suitable ATV lift and remove both rear wheels.
13. Remove all exhaust components from vehicle and engine.
14. Loosen the hose clamp attaching the outlet duct to the PVT
cover. Leave the duct attached to the upper frame support.
15. Remove the (8) screws that retain the PVT cover and
remove cover.
16. Remove the high tension leads from the spark plugs and
disconnect the ignition coil harness.
IMPORTANT: Mark or note which ignition coil wire
goes to which cylinder and ignition coil post. The
engine will misfire if the spark plug wires are installed
incorrectly. The spark plug wires are marked with PTO
and MAG from the factory and should be installed to
the corresponding cylinder and ignition coil post.
17. Remove the vent lines from the upper bolt-in frame brace
and plug vent lines to prevent fluid leakage during removal.
18. Remove the (6) fasteners retaining the upper bolt-in frame
brace and remove it from the vehicle with the ignition coil
and PVT duct attached.
19. Remove the rear stabilizer bar from the linkage on both
sides of the vehicle.
Remove
Push Rivets
Outlet Duct
PVT Cover
Harness
Connection
Ignition
Coil
Frame Support
PVT Duct
Standard RZR
Shown