Polaris RZR 4 Offroad Vehicle User Manual


 
7.49
FINAL DRIVE
7
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
Differential Disassembly
1. Use a scribe to mark the differential cover and case.
Remove the (10) screws retaining the differential cover.
2. Use a brass punch in the recessed area as shown to remove
the differential cover.
3. Remove the upper differential gear.
4. Use a scribe to mark the ring gear and differential case.
Remove the (8) bolts that secure the ring gear to the
differential and allow the ring gear to slide down and off.
5. Place the differential assembly upright. Use a roll pin punch
to remove the roll pin from the differential case.
6. With the roll pin removed, slide the cross pin out and
remove the remaining differential gears.
Punch