Polaris RZR 4 Offroad Vehicle User Manual


 
3.55
ENGINE
3
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
NOTE: Before assembly, clean the bolts and bolt
holes with Primer N (PN 2874275) to remove any
debris. This will ensure proper sealing when
installing bolts.
37. Install shaft seal with ceramic surface facing inward.
38. Install water pump impeller (P). Secure the impeller with
the washer and a new nut (Q). Torque the nut to
specification.
39. Install water pump cover (R) with new O-ring seal. Torque
bolts to specification in proper sequence (see Page 3.4).
40. Sparingly apply Starter Drive Grease (PN 2871423) to the
starter drive. Install the starter bendix.
NOTE: There are thrust washers on both sides of
starter drive.
= T
Water Pump Impeller Nut Torque:
108 6 in. lbs. (6.8 0.68 Nm)
P
Q
= T
Water Pump Housing Bolt Torque:
96 3 in. lbs. (10.85 0.35 Nm)
*Torque in proper sequence
Install the O-ring dry
R
96 ± 3 in. lbs.
(10.85 ± 1.35 Nm)
No lubricants