Polaris RZR 4 Offroad Vehicle User Manual


 
7.14
FINAL DRIVE
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
6. Apply Loctite
®
242
to the set screw threads and torque the
(2) bearing set screws to specification.
7. Align the front and rear portions of the propshaft as shown
below and slide them together.
8. Install the rubber isolator over the bearing.
9. Install the upper and lower halves of the bearing support
along with the (2) fasteners. Torque the support bearing
fasteners to specification.
10. Install the front portion of the propshaft onto the front
grease and install a NEW roll pin.
11. Reinstall the center console, selector handle and front seats.
PROPSHAFT U-JOINT SERVICE
Disassembly
1. Remove internal or external snap ring from bearing caps.
NOTE: If yoke or bearing is removed, cross bearing
must be replaced. Note orientation of grease fitting
and mark inner and outer yoke for correct re-
positioning during installation.
2. Support inner yoke as shown and drive outer yoke down
(bearing cap out) with a soft face hammer.
= T
Bearing Set Screws:
65-75 in. lbs. (7.3-8.4 Nm)
= T
Support Bearing Fasteners:
16-18 ft. lbs. (22-24 Nm)
65-75 in. lbs.
(7.3-8.4 Nm)
Retaining
Ring
CAUTION
Always wear eye protection.