Polaris RZR 4 Offroad Vehicle User Manual


 
8.9
TRANSMISSION
8
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
Transmission Shift Housing Disassembly
IMPORTANT: Shift housing repairs are not possible
without performing transfer case disassembly. Read
and understand all instructions before beginning
disassembly.
1. Verify transmission is in neutral. Remove the (7) shift
housing case screws from the front of the transmission and
(2) from the backside as shown.
NOTE: Shift cable bracket removal is required.
2. Place the transmission shift housing onto a flat surface as
shown. Lift the transmission case half straight up and
remove.
NOTE: Shaft components may “catch” during
transmission case half disassembly. Work slowly
and deliberately to avoid component loss or
damage.
3. Remove the retaining ring and retaining plate.
4. Remove the reverse clutch gear assembly from the housing.
Note the orientation of the needle bearing. Inspect these
components and replace if needed.