Polaris RZR 4 Offroad Vehicle User Manual


 
5.60
BODY / STEERING / SUSPENSION
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
6. Turn the compression adjuster knob counter-clockwise
(soft) until it stops, so damping is in the full open position.
7. Secure the shock body in a vise by its lower mount.
8. Fill the shock body and remote reservoir 1/2 full of the
recommended gas shock oil.
9. Using a 3/32" Allen wrench, remove the IFP bleed screw.
10. Apply a thin film of oil to the IFP O-ring and wear band.
Insert the IFP into the reservoir until it is completely
submerged. Allow air to escape as you install the piston.
11. Screw the IFP Tool (PS-45908) onto the floating piston.
12. Slowly cycle the IFP up and down.
Be sure to bottom out the piston in the reservoir body.
Allow time for the bubbles to dissipate.
Repeat the process until all the air has been removed.
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Recommended Shock Oil:
Racing Gas Shock Oil (PN 2874522) (Quart)
5 Weight for Walker Evans Shocks
PS-45908