Polaris RZR 4 Offroad Vehicle User Manual


 
2.4
MAINTENANCE
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
Pre-Ride - 25 Hour Maintenance Interval
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(KM)
Steering - Pre-Ride -
Make adjustments as needed.
See Pre-Ride Checklist on Page 2.10.
Front Suspension - Pre-Ride -
Rear Suspension - Pre-Ride -
Tires - Pre-Ride -
Brake Fluid Level - Pre-Ride -
Brake Pedal Travel - Pre-Ride -
Brake Systems - Pre-Ride -
Wheels / Fasteners - Pre-Ride -
Frame Fasteners - Pre-Ride -
E
Engine Oil Level - Pre-Ride -
E
Air Filter - Pre-Ride - Inspect; replace as needed
Coolant Level - Daily -
Check level daily, change coolant every 2
years
Head Lamp / Tail Lamp - Daily -
Check operation; apply dielectric grease if
replacing
E
Air Filter - Weekly - Inspect; replace as needed
Brake Pad Wear 10 H Monthly 100 (160) Inspect periodically
Battery 25 H Monthly 250 (400) Check terminals; clean; test
Front Gearcase Oil
(Demand Drive Plus)
25 H Monthly 250 (400) Inspect level; change yearly
Rear Gearcase Oil
(ATV Angle Drive Fluid)
25 H Monthly 250 (400) Inspect level; change yearly
Transmission - Main
(AGL Gearcase Lubricant)
25 H Monthly 250 (400) Inspect level; change yearly
Transmission - Transfer
(AGL Gearcase Lubricant)
25 H Monthly 250 (400) Inspect level; change yearly
E
Engine Breather Filter
(if equipped)
25 H Monthly 250 (400) Inspect; replace if necessary
E
Engine Oil Change
(Break-In Period)
25 H 1 M 250 (400) Perform a break-in oil change at one month