Polaris RZR 4 Offroad Vehicle User Manual


 
7.29
FINAL DRIVE
7
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
6. Torque wheel hub nut to 80 ft. lbs. (108 Nm) and install a
NEW cotter pin. Tighten nut slightly if necessary to align
cotter pin holes.
7. Install wheel and (4) wheel nuts. Torque wheel nuts to
specification.
8. Rotate wheel and check for smooth operation. Bend both
ends of cotter pin around end of spindle in different
directions.
REAR DRIVE SHAFT
Drive Shaft Removal
1. Elevate rear of vehicle and safely support machine under
the frame area.
2. Remove the (4) wheel nuts and remove the rear wheel.
3. Remove the cotter pin and loosen the rear wheel hub castle
nut. Remove the nut, and (2) cone washers from the rear
wheel hub assembly.
4. Remove the two brake caliper attaching bolts.
CAUTION: Do not hang the caliper by the brake line. Use
wire to hang caliper to prevent damage to the brake line.
5. Remove the rear wheel hub assembly.
= T
Wheel Hub Castle Nut:
80 ft. lbs. (108 Nm)
= T
Wheel Nuts:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 30 ft. lbs. + 90° (1/4 turn)
CAUTION
Serious injury may result if machine tips or falls.
Be sure machine is secure before beginning this
service procedure. Wear eye protection when
removing bearings and seals.
80 ft. lbs.
(108 Nm)
NEW Cotter Pin
Castle Nut
Cotter Pin
Cone
Washers
Remove