Polaris RZR 4 Offroad Vehicle User Manual


 
8.10
TRANSMISSION
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
5. Remove the (5) screws retaining the park flange. Inspect the
park flange for wear or damage. Replace if needed.
6. Inspect the shaft bearing. Use a standard bearing puller to
remove the shaft bearing if required.
NOTE: Do not pull bearing from cases for
inspection, as the removal process damages the
bearing.
7. Remove the reverse idler snap ring, upper washer, gear,
needle bearing, and lower washer from the idler shaft.
NOTE: The reverse idler shaft is a non-serviceable
item and should not be pressed out of the housing.
8. Remove the input shaft seal and clutch intermediate shaft
seal using a seal puller or punch.
9. Remove the (2) screws that attach the gear position sensor
to the shift housing. Inspect the O-ring, switch poles and
contact pins for wear or damage. Replace parts as required.
Neutral