Polaris RZR 4 Offroad Vehicle User Manual


 
6.22
CLUTCHING
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
4. With the snap ring (A) removed and spring pressure
relieved, remove the outer spring retainer (B), compression
spring (C), spacer (D), and inner spring retainer (E).
5. Separate the two clutch sheaves.
6. Inspect the helix on the moveable sheave.
7. Remove the inner spring retainer from the inner sheave.
Inspect for wear and replace as needed.
8. Check the rollers in the stationary sheave for wear. If rollers
are worn, a new driven clutch assembly may be needed.
9. Inspect the bearings inside the moveable sheave.
A
B
C
E
D
C
B
D
E
Inspect for Abnormal Wear
Moveable Sheave Bearing Inspection:
Replace the clutch assembly if more brass
than Teflon is visible on the bearing.
Inspect for Abnormal Wear
Check Rollers for Wear
Inspect Bearings for Wear