Polaris RZR 4 Offroad Vehicle User Manual


 
7.10
FINAL DRIVE
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
Drive Shaft Installation
1. Install new spring ring on drive shaft. Apply an anti-seize
compound to splines.
2. Align splines of drive shaft with front gearcase and reinstall
the drive shaft. Use a rubber mallet to tap on the outboard
end of the drive shaft if necessary
3. Install drive shaft into the front bearing carrier.
4. Install the upper ball joint end into the front bearing carrier.
5. Install the upper pinch bolt and torque to specification.
6. Apply grease to drive shaft axle splines.
7. Install front wheel hub assembly, cone washers, and hand
tighten the castle nut. Install washers with domed side out.
Apply
Anti-Seize
NEW
Spring Ring
RZR / RZR S
Shown
= T
Ball Joint Pinch Bolts:
23 ft. lbs. (31 Nm)
23 ft. lbs.
(31 Nm)
RZR / RZR S
Shown
RZR 4
Shown
23 ft. lbs.
(31 Nm)
Out
Cone Washers
Wheel
Hub