Polaris RZR 4 Offroad Vehicle User Manual


 
4.39
ELECTRONIC FUEL INJECTION
4
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
EFI Troubleshooting
Fuel Starvation / Lean Mixture
Symptoms: Hard start or no start, bog, backfire, popping
through intake / exhaust, hesitation, detonation, low power,
spark plug erosion, engine runs hot, surging, high idle, idle
speed erratic.
No fuel in tank
Restricted tank vent, or routed improperly
Fuel lines or fuel injectors restricted
Fuel filter plugged
Fuel pump inoperative
Air leak in system
Intake air leak (throttle shaft, intake ducts, airbox or air
cleaner cover)
Incorrect throttle stop screw adjustment
Rich Mixture
Symptoms: Fouls spark plugs, black, sooty exhaust smoke,
rough idle, poor fuel economy, engine runs rough/ misses, poor
performance, bog, engine loads up, backfire.
Air intake restricted (inspect intake duct)
Air filter dirty/plugged
Poor fuel quality (old fuel)
Fouled spark plug
TPS setting incorrect
Injector failure
Poor Idle
Symptom: Idle Too High (If greater than 1300 RPM when
engine is warm).
Throttle stop screw set incorrect
Throttle cable sticking, improperly adjusted, routed
incorrectly
Symptom: Idle Too Low (if less than 900 RPM when engine is
warm).
Plugged air filter
Leaking injector (rich condition)
Belt dragging
Throttle stop screw tampering
Symptom: Erratic Idle.
Throttle cable incorrectly adjusted
Air Leaks, dirty injector
TPS damaged or adjusted
Tight valves
Ignition timing incorrect
Belt dragging
Dirty air cleaner
•Engine worn
Spark Plug fouled
Throttle stop screw set incorrectly (out of sync with
ECU)