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BRAKES
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
GENERAL SPECIFICATIONS
TORQUE SPECIFICATIONS SPECIAL TOOLS
FRONT BRAKE SYSTEM
Item Standard Service Limit
Front Brake Pad Thickness
RZR / RZR S: .300 ± .007" (7.62 ± .178 mm)
.180" (4.6 mm)
RZR 4: .297 ± .007" (7.54 ± .178 mm)
Front Brake Disc Thickness .188" (4.78 mm) .170" (4.32 mm)
Front Brake Disc Runout - .010" (.254 mm)
REAR BRAKE SYSTEM
Item Standard Service Limit
Rear Brake Pad Thickness .298 ± .007" (7.57 ± .178 mm) .180" (4.6 mm)
Rear Brake Disc Thickness .188" (4.78 mm) .170" (4.32 mm)
Rear Brake Disc Runout - .010" (.254 mm)
Item
Torque
ft. lbs.
Torque
Nm
Front Caliper Mounting Bolts 31-34 42-46
Rear Caliper Mounting Bolts 18 24
Brake Line Flare 12-15 16-20
Brake Line Banjo Bolts
(Caliper Attachment)
15 20
Brake Line Banjo Bolt
(Master Cylinder Attachment)
15 20
Front Brake Disc to Hub Bolts 18 24
Rear Brake Disc to Hub Bolts 28 38
Brake Switch 12-15 16-20
Master Cylinder to Frame 17 23
Brake Pedal Mounting Bracket
to Frame
17 23
Part Number Tool Description
2870975 Mity Vac™ Pressure Test Tool