Polaris RZR 4 Offroad Vehicle User Manual


 
7.54
FINAL DRIVE
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
Gearcase Exploded View
REF# DESCRIPTION QTY REF# DESCRIPTION QTY
1 Screw 2 20 Screw 8
2 Screw 2 21 Lever, Shift 1
3 Bracket, Rear Mount, RH 1 22 Spring, Shift Lever 1
4 Bracket, Rear Mount, LH 1 23 Spring, Shift Return 2
5 Mount, Rear 1 24 Pin Lock Asm. 1
6 Nut, Flanged 2 25 Seal 1
7 Assembly, Rear Housing, RH 1 26 Bushing, Dowel 2
8 Plug, Fill w/O-Ring 1 27 Solenoid, Diff Lock 1
9 Bushing, Pin Lock 1 28 Bearing, Tapered Roller 1
10 Bearing, Ball 2 29 Screw, Flange Head 10
11 Plug, Drain 1 30 Case, Diff Cover Half 1
12 Shim Kit 2 31 Thrust Washer, Pinion 2
13 Gear, Clutch 1 32 Gear, Diff, Pinion Mate 2
14 Yoke, Shift 1 33 Gear, Diff Side 2
15 O-Ring 1 34 Thrust Washer, Side Gear 1
16 Cover Asm., Rear 1 35 Case, Diff Half 1
17 Screw 2 36 Pin, Diff, Cross 1
18 Seal, Oil 2 37 Pin, Spring 1
19 Screw, Flanged 4
1
2
3
4
5
6
7
9
10
13
14
15
16
17
18
19
20
12
22
30-45 in. lbs.
(3-5 Nm)
40 ft. lbs.
(54 Nm)
23-27 ft. lbs.
(31-37 Nm)
6
7
70-80 ft. lbs.
(95-108 Nm)
23-27 ft. lbs.
(31-37 Nm)
8
11
12
23
21
24
25
26
27
28
29
30
31
32
33
34
35
36
37
18
130-155 in. lbs.
(15-18 Nm)
30-40 ft. lbs.
(41-54 Nm)