Polaris RZR 4 Offroad Vehicle User Manual


 
8.12
TRANSMISSION
9923142 - 2011 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2010 Polaris Sales Inc.
19. Remove the clutch shaft assembly from the housing. The
forward gear assembly and bearings will remain on the
shaft upon removal.
20. Disassemble the clutch shaft as needed by removing both
retaining rings and separating the high and low gears from
the clutch shaft. Inspect all parts for wear or damage and
replace as required.
21. Remove the set screw retaining the pivot pin.
22. Locate the retaining ring on the shifter assembly and move
the retaining ring out of the groove to allow the shifter
assembly to slide out.
23. Use a needle nose pliers to grab the pivot pin and slide the
pin out of the case.
24. Remove the clutch yoke from the shifter assembly and out
from the transmission housing.
25. Remove the transmission input shaft from the housing.
Inspect the shaft bearing and replace if required using a
shop press. Inspect the gears for damage and/or wear.
Replace the shaft if required.
Pivot
Pin
Shifter
Assembly
Clutch
Yoke