TRANSFER BOX
DATA, TORQUE & TOOLS 1
DATA
High/low selector finger width 15.90 to 15.95 mm.................. 0.625 to 0.627 in
High/low selector fork finger width 7.37 to 7.47 mm............... 0.290 to 0.294 in
High/low selector shaft groove width 16.0 to 16.1 mm............. 0.63 to 0.64 in
High/low selector hub groove width 7.5 to 7.6 mm.............. 0.295 to 0.30 in
Differential lock selector finger width 15.90 to 15.95 mm............. 0.625 to 0.627 in
Differential lock selector shaft groove width 16.0 to 16.1 mm....... 0.63 to 0.64 in
Differential lock selector fork finger width 7.92 to 7.9......... 0.311 to 0.313 in
Differential lock selector spring free length 84.58 mm........ 3.33 in
Dog clutch selector fork groove width 8.05 to 8.20 mm............ 0.32 to 0.33 in
Differential front and rear half carrier gears load
to turn :
Used gears 0.45 kg............................... 1.0lb
New gears 1.72 kg................................ 3.8lb
Thrust washer thicknesses available 1.05 to 1.45 mm............. 0.04 to 0.06 in
In increments of: 0.10 mm........................... 0.004 in
Total load to turn - both sun gears fitted:
Used gears 0.90 kg............................... 2.0lb
New gears 3.44 kg................................ 7.6lb
Low range gear to high range hub clearance 0.05 to 0.15 mm...... 0.002 to 0.006 in
High range gear to high/low hub clearance 0.05 to 0.15 m........ 0.002 to 0.006 in
Mainshaft input gear bearing pre-load 0.05 mm............ 0.002 in
Mainshaft input gear bearing shim thicknesses
available 3.15 to 4.00 mm.................................. 0.12 to 0.16 in
In increments of: 0.05 mm........................... 0.002 in
Differential bearing pre-load 0.05 mm................... 0.002 in
Differential shim thicknesses available 2.00 to 3.25 mm........... 0.08 to 0.13 in
In increments of 0.05 mm............................ 0.002 in
Intermediate gear bearing pre-load -
An increase on mainshaft input gear
initial torque to turn of 1.25 Nm........................ 10lbf.in