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TRANSFER BOX
OVERHAUL 43
Front output housing
1.
Up to serial no. 288709E:
Fit gasket used
when determining differential bearing pre-load,
dry, to main casing.
2.
From serial no. 288709E:
Apply Hylomar RTV
102 sealant to mating flange of front output
housing.
All transfer boxes
3. Fit front output housing ensuring that splines of
output shaft are engaged in differential and that
internal splines of dog clutch are engaged with
teeth of output shaft.
4. Apply Loctite 290 to threads of bolts, fit bolts
noting that longest bolt is inserted through
high/low selector finger housing.
5. Tighten bolts by diagonal selection to 25 Nm
(18 lbf.ft).
6. Fit output flange, new felt and steel washers.
7. Fit a new self-locking nut.
8. Position propeller shaft flange holding tool
LRT-51-003 to output flange.
9. Restrain flange, tighten nut to 162 Nm (120
lbf.ft).