Land Rover lt230t Automobile Parts User Manual


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TRANSFER BOX
CONTENTS
Page
DESCRIPTION AND OPERATION
FRONT OUTPUT HOUSING COMPONENTS 3.........................................................
DIFFERENTIAL COMPONENTS 5..............................................................................
MAIN CASING COMPONENTS 7...............................................................................
REAR OUTPUT HOUSING AND TRANSMISSION BRAKE COMPONENTS 9..........
DESCRIPTION 11.......................................................................................................
OPERATION 13...........................................................................................................
OVERHAUL
TRANSFER BOX DISMANTLING 1............................................................................
COMPONENT DISMANTLING 7.................................................................................
High/low cross shaft housing 7....................................................................................
Front output housing 7.................................................................................................
Rear output housing 10................................................................................................
Main casing 13.............................................................................................................
Mainshaft input gear bearing housing 13.....................................................................
Intermediate gears 14..................................................................................................
Mainshaft input gear assembly 14...............................................................................
Differential lock selector 15..........................................................................................
Differential 15...............................................................................................................
INSPECTING COMPONENTS 18...............................................................................
Intermediate gears and shaft 19..................................................................................
Mainshaft input gear 19...............................................................................................
High/low cross shaft and housing 20...........................................................................
Front output housing and differential lock selector 20..................................................
Rear output housing 22................................................................................................
Main casing 23.............................................................................................................
Mainshaft input gear bearing housing 23.....................................................................
High/low selector fork and shaft 24..............................................................................
Differential 25...............................................................................................................
COMPONENT ASSEMBLING 26................................................................................
Differential 26...............................................................................................................
Main casing 31.............................................................................................................
Mainshaft input gear bearing housing 32.....................................................................
Mainshaft input gear assembly 33...............................................................................
Intermediate gears 33..................................................................................................
Rear output housing 34................................................................................................
Front output housing 36...............................................................................................
High/low cross shaft housing 38..................................................................................
Differential lock selector 38..........................................................................................
TRANSFER BOX ASSEMBLING 39............................................................................
Mainshaft input gear bearing pre-load 39....................................................................
Rear output housing 40................................................................................................
Differential bearing pre-load 41....................................................................................
Front output housing 43...............................................................................................
Intermediate gears 46..................................................................................................
Intermediate gear bearing pre-load 48.........................................................................
Bottom cover 49...........................................................................................................
High/low selector shaft detent 50.................................................................................
Interlock solenoid - if fitted 50......................................................................................
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