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TRANSFER BOX
28
OVERHAUL
36. Invert assembly in vice and then insert rear
output shaft into rear half carrier, check that
gears rotate freely.
37. Fit output flange on to splines of output shaft,
do not fit flange nut at this stage.
38. Fit transmission brake drum to output flange,
secure with 2 nuts.
39. Carry out load to turn check using same
method as for front half carrier.
40. When load to turn figure is correct, record final
figure.
41. Upon completion, fit sun gear and selected
thrust washer to front half carrier.
42. Fit front half carrier ensuring that alignment
marks are together.
43. Fit bolts and tighten by diagonal selection to 60
Nm (44 lbf.ft).
44. With differential assembled, fit rear output shaft
and brake drum and check overall load to turn.
This should be approximately equal to total
load to turn figure of both front and rear half
carriers added together:
Used gears = 0.90 kg (2.0 lb)
New gears = 3.44 kg (7.6 lb)
45. Secure rear half carrier in a soft-jawed vice.
46. Fit a new front bearing using tool LRT-41-008.