TRANSFER BOX
40
OVERHAUL
Rear output housing
1.
Up to serial no. 288709E:
Position a new
gasket, dry on main casing.
2.
From serial no. 288709E:
Apply Hylosil RTV
102 sealant to mating flange of rear output
housing.
3. Fit rear output housing to main casing.
NOTE: Dowel located.
4. Apply Loctite 290 to threads of bolts and
shoulder bolt.
5. Fit washers to 2 bolts.
6. Fit bolts and tighten by diagonal selection to 25
Nm (18 lbf.ft).
7. Fit output flange, new felt and steel washers to
output shaft.
8. Fit a new self-locking nut.
9. Position propeller shaft flange holding tool
LRT-51-003 to output flange.
10. Restrain flange, tighten nut to 162 Nm (120
lbf.ft).
11. Lubricate a new ’O’ ring with recommended oil
and fit to vehicle speed sensor - if fitted.
12. Fit vehicle speed sensor - if fitted.
13. Fit and tighten Allen screw.