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OVERHAUL 45
18. Ensure ’O’ ring is correctly located on
differential lock selector housing.
19. Fit differential lock selector assembly ensuring
that selector finger is located in recess in
differential lock selector shaft.
20. Apply Loctite 290 to threads of bolts.
21. Fit bolts and tighten to 25 Nm (18 lbf.ft).
22. Operate differential lock selector lever and
check that differential lock detent ball can be
felt to positively engage and disengage with
grooves in selector shaft; screw detent plug in
or out until setting is correct.
23. Apply Hylomar PL32 sealant to threads of
differential lock warning lamp switch, fit and
tighten switch.
CAUTION: Do not allow sealant to contact
switch plunger, do not tighten locknut or
fit differential lock side cover until switch
has been adjusted.
24.
Up to serial no. 288709E:
Apply grease to new
high/low selector housing gasket, position
gasket on front output housing.
25.
From serial no. 288709E:
Apply Hylosil RTV
102 sealant to mating flange of high/low
selector housing.
26. Fit housing ensuring that high/low selector
finger is located in recess in high/low selector
shaft.
27. Fit 6 bolts and tighten to 25 Nm (18 lbf.ft).