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STARTER SYSTEM
ASSEMBLE STARTER MOTOR
For ease of assembly, clamp splined end of armature
in a vise as shown. Use soft jaws to prevent damage
to spline, Fig. 74.
1. Place green seal protector from Kit #19356 over
commutator.
Fig. 74 – Assemble Starter Motor
2. Using seal protector as a guide, slide motor
housing with brush retainer into position, Fig. 75.
Remove seal protector.
a. Make sure brush wires are not grounding on
brush retainer.
Fig. 75 – Assembling Motor Housing And Brushes
3. Align notch in end cap with rubber seal and install
end cap, Fig. 76.
a. Make sure brush wires are not grounding on
end cap.
Tighten screws securely.
Fig. 76 – Installing End Cap
RUBBER SEAL
NOTCH
4. Assemble starter motor to drive housing. Align tab
on starter with notch in drive housing, Fig. 77.
a. Torque screws to 9.0 Nm (80 in. lbs.).
5. Install field coil wire.
a. Torque nut to 9.0 Nm (80 in. lbs.).
6. Install starter
a. Torque screws to 34.0 Nm (25 ft. lbs.).
Fig. 77 – Installing Starter Motor
TAB