Kohler TP-2450-C Automobile Parts User Manual


 
1.11
Section 1
Safety and General Information
1
Crankcase
Governor Cross Shaft Bore I.D.
6 mm Shaft
New..............................................................................................................6.025/6.050 mm (0.2372/0.2382 in.)
Max. Wear Limit ........................................................................................6.063 mm (0.2387 in.)
8 mm Shaft
New..............................................................................................................8.025/8.075 mm (0.3159/0.3179 in.)
Max. Wear Limit ........................................................................................8.088 mm (0.3184 in.)
Breather Cover Fastener Torque ........................................................................7.3 N·m (65 in. lb.)
Oil Drain Plug Torque ..........................................................................................13.6 N·m (10 ft. lb.)
Oil Pan
Oil Pan Fastener Torque ......................................................................................24.4 N·m (216 in. lb.)
Crankshaft
End Play (Free) ......................................................................................................0.070/0.590 mm (0.0028/0.0230 in.)
Crankshaft Bore (In Crankcase)
New .................................................................................................................40.965/41.003 mm (1.6128/1.6143 in.)
Max. Wear Limit ............................................................................................41.016 mm (1.6148 in.)
Crankshaft to Sleeve Bearing (Crankcase)
Running Clearance - New............................................................................0.03/0.09 mm (0.0012/0.0035 in.)
Crankshaft Bore (In Oil Pan) - New ...................................................................40.987/40.974 mm (1.6136/1.6131 in.)
Crankshaft Bore (In Oil Pan)-to-Crankshaft
Running Clearance - New............................................................................0.039/0.074 mm (0.0015/0.0029 in.)
Flywheel End Main Bearing Journal
O.D. - New ......................................................................................................40.913/40.935 mm (1.6107/1.6116 in.)
O.D. - Max. Wear Limit .................................................................................40.84 mm (1.608 in.)
Max. Taper ......................................................................................................0.022 mm (0.0009 in.)
Max. Out-of-Round .......................................................................................0.025 mm (0.0010 in.)
Oil Pan End Main Bearing Journal
O.D. - New ......................................................................................................40.913/40.935 mm (1.6107/1.6116 in.)
O.D. - Max. Wear Limit .................................................................................40.84 mm (1.608 in.)
Max. Taper ......................................................................................................0.022 mm (0.0009 in.)
Max. Out-of-Round .......................................................................................0.025 mm (0.0010 in.)
Connecting Rod Journal
O.D. - New ......................................................................................................35.955/35.973 mm (1.4156/1.4163 in.)
O.D. - Max. Wear Limit .................................................................................35.94 mm (1.415 in.)
Max. Taper ......................................................................................................0.018 mm (0.0007 in.)
Max. Out-of-Round .......................................................................................0.025 mm (0.0010 in.)
Crankshaft T.I.R.
PTO End, Crank in Engine ............................................................................0.279 mm (0.0110 in.)
Entire Crank, in V-Blocks .............................................................................0.10 mm (0.0039 in.)