Kohler TP-2450-C Automobile Parts User Manual


 
1.10
Section 1
Safety and General Information
General Specifications
1
cont.
Oil Capacity (w/filter) - approximate,
determined by oil filter and oil cooler used:........................................................ 1.6-1.8 L (1.7-1.9 U.S. qt.)
Angle of Operation - Maximum (At Full Oil Level) All Directions .................. 25°
Blower Housing and Sheet Metal
M5 Fasteners Torque ................................................................................................ 6.2 N·m (55 in. lb.) into new holes
4.0 N·m (35 in. lb.) into used holes
M6 Fasteners Torque ................................................................................................ 10.7 N·m (95 in. lb.) into new holes
7.3 N·m (65 in. lb.) into used holes
Rectifier-Regulator Fastener Torque ..................................................................... 1.4 N·m (12.6 in. lb.)
Camshaft
End Play (With Shim) .............................................................................................. 0.076/0.127 mm (0.0030/0.0050 in.)
Running Clearance ................................................................................................... 0.025/0.063 mm (0.0010/0.0025 in.)
Bore I.D.
New ..................................................................................................................... 20.000/20.025 mm (0.7874/0.7884 in.)
Max. Wear Limit ................................................................................................ 20.038 mm (0.7889 in.)
Camshaft Bearing Surface O.D.
New ..................................................................................................................... 19.962/19.975 mm (0.7859/0.7864 in.)
Max. Wear Limit ................................................................................................ 19.959 mm (0.7858 in.)
Carburetor and Intake Manifold
Intake Manifold Mounting Fastener Torque
Torque in Two Stages ........................................................................................ first to 7.4 N·m (66 in. lb.)
finally to 9.9 N·m (88 in. lb.)
Carburetor Mounting Nut Torque ......................................................................... 6.2-7.3 N·m (55-65 in. lb.)
Connecting Rod
Cap Fastener Torque (torque in increments)
8 mm straight shank......................................................................................... 22.7 N·m (200 in. lb.)
8 mm step-down ............................................................................................... 14.7 N·m (130 in. lb.)
6 mm straight shank......................................................................................... 11.3 N·m (100 in. lb.)
Connecting Rod-to-Crankpin Running Clearance
New ..................................................................................................................... 0.030/0.055 mm (0.0012/0.0022 in.)
Max. Wear Limit ................................................................................................ 0.070 mm (0.0028 in.)
Connecting Rod-to-Crankpin Side Clearance ...................................................... 0.26/0.63 mm (0.0102/0.0248 in.)
Connecting Rod-to-Piston Pin Running Clearance............................................. 0.015/0.028 mm (0.0006/0.0011 in.)
Piston Pin End I.D.
New ..................................................................................................................... 17.015/17.023 mm (0.6699/0.6702 in.)
Max. Wear Limit ................................................................................................ 17.036 mm (0.6707 in.)
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Values are in Metric units. Values in parentheses are English equivalents. Lubricate threads with engine oil
prior to assembly.