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1.9 SPECI AL TOOL S (Con tinued)
The following are drawings for special tools that may need to be fabricated.
1.9.13 Valve Guide Replacing Tool
Application: Use to press out and press fit the valve
guide.
A
20 mm dia. (0.79 in. dia.)
B 11.7 t o 11.9 mm dia. (0.460 to 0.468 in. dia.)
C 6. 5 to 6.6 mm dia. (0.256 to 0. 259 in. dia.)
D 225 mm (8.86 in.)
E 70 mm (2.76 in.)
F 45 mm (1.77 in.)
G 25 mm ( 0.98 in.)
H 5 m m (0.197 in.)
I 6.7 to 7.0 mm dia. (0.263 to 0.275 in. dia.)
J 20 mm dia. (0.787 in. dia.)
K 12.5 to 12.8 mm dia. (0.492 to 0.504 in. dia.)
L 8.9 to 9.1 mm ( 0.350 to 0.358 in.)
C1 Chamfer 1 .0 mm (0.039in.)
C2 Chamfer 2 .0 mm (0.079in.)
C0.3 Chamfer 0.3 mm (0.012in.)
1.9.14 Bushing Replacing Tools
Application: Use to press out and press fit the bushing.
1. For small end bushing.
A
162 mm (6.38 in.)
B 35 mm (1.38 in.)
C 27 mm (1.06 in.)
D 35 mm dia. (1.38 i n. dia.)
E 27.90 to 27.95 mm dia. (1.098 to 1.100 in. dia.)
F 25.00 to 25.01 mm dia. (0984 to 0.985 in. dia.)
2. For idle gear bushing.
A
175 mm (6.89 in.)
B 40 mm (1.57 in.)
C 38 mm (1.49 in.)
D 45 mm (1.77 in.)
E 41.90 to 41.95 mm dia. (1.650 to 1.652 in. dia.)
F 37.95 to 37.97 mm dia. (1.494 to 1.495 in. dia.)
1.9.15 Flywheel Stopper
Application: Use to loosen and tighten the flywheel
screw.
A
200 mm (7.87 in.)
B 20 mm (0.79 in.)
C 30 mm (1.18 in.)
D 8 m m (0.31 in.)
E 10 mm (0.39 in.)