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1.7.1 Engine Body (Continued)
Item
Factory Specification Allowable Limit
Valve Spring Free Length
Setting Load/
Setting Length
T ilt
41.7 to 42.2 mm
1.65 to 1.66 in.
118N/35.0mm
12.0 kgf / 35.0 mm
26.5 lbs. / 1.38 in.
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41.2 mm
1.62 in.
100.0N / 35.0 mm
10.2kgf / 35.0 mm
22.5lbs /1.38 in
1.0 mm
0.039 in.
Rocker Arm Shaft to Rocker Arm
Rocker Shaft
Rocker Arm
Clearance
O.D.
I.D.
0.016 to 0.045 mm
0.00063 to 0.0017 in.
13.973 to 13.984 mm
0.55012 to 0.55055 in.
14.000 to 14.018 mm
0.55119 to 0.55188 in.
1.0 mm
0.039 in.
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Push Rod Alignment -- 0.25mm
0.0098 in.
Tappet to Tappet Guide Clearance
O.D.
I.D.
0.020 to 0.062 mm
0.00079 to 0.0024 in.
23.959 to 23.980 mm
0.94327 to 0.94409 in.
24.000 to 24.021 mm
0.94489 to 0.94570 in.
0.07 mm
0.003 in.
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T iming Gear
Crank Gear to Idle Gear
Idle Gear to Cam Gear
Idle Gear to Injection Pump Gear
Crank Gear to Oil Pump Gear
Backlash
Backlash
Backlash
Backlash
0.0415 to 0.1122 mm
0.001634 to 0.004417 in.
0.0415 to 0.1154 mm
0.00163 to 0.004543 in.
0.0415 to 0.1154 mm
0.001634 to 0.004543 in.
0.0415 to 0.1090 mm
0.001634 to 0.004291 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
Idle Gear Side Clearance 0.12 to 0.48 mm
0.0048 to 0.018 in.
0.9 mm
0.04 in.
Idle Gear Shaft to Idle Gear Bushing
Idle Gear Shaft
Idle Gear Bushing
Clearance
O.D.
I.D.
0.025 to 0.066 mm
0.00099 to 0.0025 in.
37.959 to 37.975 mm
1.4945 to 1.4950 in.
38.000 to 38.025 mm
1.4961 to 1.4970 in.
0.1 mm
0.0039 in.
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