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PERIODIC MAINTENANCE
3-2
EAS4D3F012
GENERAL MAINTENANCE AND LUBRICATION CHART
NO. ITEM
CHECK OR MAINTENANCE
JOB
Whichever
comes first
INITIAL EVERY
month136612
km
(mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
hours 20 80 160 160 320
1 Air filter element • Clean and replace if necessary.
Every 20–40 hours (more often in wet or
dusty areas)
2*Clutch • Check operation and adjust if necessary. √ √√√
3 * Front brake
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and correct
necessary.
√√√√√
• Replace brake pads. Whenever worn to the limit
4 * Rear brake
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and correct
necessary.
√√√√√
• Replace brake pads. Whenever worn to the limit
5 * Brake hoses
• Check for cracks or other damage, and replace if neces-
sary.
√√√√
• Replace. Every 4 years
6 * Parking brake • Check operation and adjust if necessary. √√√√√
7 * Wheels • Check runout and for damage, and replace if necessary. √ √√√
8*Tires
• Check tread depth and for damage, and replace if neces-
sary.
• Check air pressure and balance, and correct if necessary.
√ √√√
9*
Wheel hub bear-
ings
• Check for looseness or damage, and replace if necessary. √ √√√
10 * Swingarm pivots
• Check operation and for excessive play, and replace bear-
ings if necessary.
• Lubricate with lithium-soap-based grease.
√√√
11 *
Upper and lower
arm pivots
• Lubricate with lithium-soap-based grease. √√√
12 Drive chain
• Check chain slack and adjust if necessary.
• Check rear wheel alignment and correct if necessary.
• Clean and lubricate.
√√√√√
13 * Drive chain rollers • Check for wear and replace if necessary. √√√
14 * Chassis fasteners
• Make sure that all nuts, bolts, and screws are properly
tightened.
√√√√√
15 *
Shock absorber
assemblies
• Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√√√
16 *
Rear suspension
relay arm and con-
necting arm pivot-
ing points
• Check operation and correct if necessary.
• Lubricate with lithium-soap-based grease.
√√√√
17 * Steering shaft • Lubricate with lithium-soap-based grease. √√√
18 * Steering system
• Check operation and repair or replace if damaged.
•
Check toe-in and adjust if necessary.
√√√√√
19 * Engine mount
• Check for cracks or other damage, and replace if neces-
sary.
√√√
20 Engine oil
• Change.
• Check ATV for oil leakage, and correct if necessary.
√ √√√
21
Engine oil filter
element
• Clean or replace if necessary. √√√
22 *
Moving parts and
cables
• Lubricate. √√√√
23 *
Throttle lever
housing and cable
• Check operation and correct if necessary.
• Check throttle cable free play and adjust if necessary.
• Lubricate throttle lever housing and cable.
√√√√√
24 *
Front and rear
brake switches
• Check operation and correct if necessary. √√√√√