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TRANSMISSION
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EAS26250
REMOVING THE TRANSMISSION
1. Remove:
• Shift fork guide bar “1”
• Shift drum assembly “2”
• Shift fork 3 (R) “3”
• Shift fork 2 (C)
• Shift fork 1 (L) “4”
2. Remove:
• Transmission “5”
EAS26260
CHECKING THE SHIFT FORKS
The following procedure applies to all of the
shift forks.
1. Check:
• Shift fork movement
(along the shift fork guide bar)
Rough movement → Replace the shift
forks and shift fork guide bar as a set.
2. Check:
• Shift fork cam follower “1”
• Shift fork pawl “2”
Bends/damage/scoring/wear → Replace
the shift fork.
3. Check:
• Shift fork guide bar
Roll the shift fork guide bar on a flat sur-
face.
Bends → Replace.
WARNING
EWA12840
Do not attempt to straighten a bent shift
fork guide bar.
EAS26270
CHECKING THE SHIFT DRUM ASSEMBLY
1. Check:
• Shift drum groove “1”
Damage/scratches/wear → Replace the
shift drum assembly.
• Shift drum segment “2”
Damage/wear → Replace the shift drum
assembly.
• Shift drum bearing
Damage/pitting → Replace the shift drum
assembly.
1. Shift fork 3 (R)
2. Shift fork 2 (C)
3. Shift fork 3 (L)
4. Shift fork guide bar
5. Shift drum assembly
6. Shift fork cam follower