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FRONT BRAKE
4-25
2. Check:
• Brake master cylinder kit “1”
Damage/scratches/wear → Replace.
3. Check:
• Brake master cylinder reservoir “1”
Cracks/damage → Replace.
• Brake master cylinder reservoir dia-
phragm “2”
Damage/wear → Replace.
EAS22520
ASSEMBLING THE FRONT BRAKE MAS-
TER CYLINDER
WARNING
EWA13520
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake
components.
EAS22530
INSTALLING THE FRONT BRAKE MASTER
CYLINDER
1. Install:
• Brake master cylinder “1”
TIP
• Install the brake master cylinder holder with
the “UP” mark facing up.
• Install the brake master cylinder so that the
gaps between the brake master cylinder and
the brake master cylinder bracket are equal.
2. Install:
• Copper washers
• Brake hose
• Union bolt
WARNING
EWA13530
Proper brake hose routing is essential to
insure safe vehicle operation. Refer to
“CABLE ROUTING” on page 2-29.
TIP
• While holding the brake hose, tighten the
union bolt as shown.
• Turn the handlebar to the left and right to
make sure the brake hose does not touch
other parts (e.g., wire harness, cables,
leads). Correct if necessary.
Recommended fluid
DOT 4
Brake master cylinder bracket
bolt
7 Nm (0.7 m·kg, 5.1 ft·lb)
Brake hose union bolt
27 Nm (2.7 m·kg, 20 ft·lb)
New