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SHIFT SHAFT
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EAS25420
CHECKING THE SHIFT SHAFT
1. Check:
• Shift shaft “1”
• Shift lever “2”
Bends/damage/wear → Replace.
• Shift lever spring
Damage/wear → Replace.
EAS25430
CHECKING THE STOPPER LEVER
1. Check:
• Stopper lever
Bends/damage → Replace.
Roller turns roughly → Replace the stop-
per lever.
• Torsion spring
Damage/wear → Replace.
EAS25450
INSTALLING THE SHIFT SHAFT
1. Install:
• Stopper lever “1”
TIP
• Hook the ends of the stopper lever spring
onto the stopper lever and the crankcase
boss.
• Mesh the stopper lever with the shift drum
segment assembly.
2. Tighten:
• Stopper lever bolt
3. Install:
• Shift shaft “1”
TIP
Install the shift shaft “1” by aligning the shift
shaft spring “2” with the stopper “3”.
4. Check:
• When the gear position is in Neutral,
check the length (“a”, “b”) between the tip
of the shift lever “1” and dowel pin “2” are
equal.
If not → Replace the shift shaft.
5. Install:
• Shift pedal
Stopper lever bolt
10 Nm (1.0 m·kg, 7.4 ft·lb)
LOCTITE®