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CLUTCH
5-35
4. Bend the lock washer tab along a flat side
of the nut.
5. Lubricate:
• Friction plates
• Clutch plates
(with the recommended lubricant)
6. Install:
• Friction plates (6 piece)
• Clutch plates (5 piece)
TIP
First, install a friction plate and then alternate
between a clutch plate and a friction plate.
7. Install:
• Bearing
• Oil seal
• Circlip
• Torsion spring
• Push lever shaft
•Bolt
•Clutch cable
TIP
After installing the clutch cable, bend the push
lever shaft tab along a flat side of the nut.
8. Install:
• Push rod 2
•Ball
• Push rod 1
• Push plate
• Washer
• Locknut
• Pressure plate
• Clutch spring “1”
• Bolt “2”
9. Tighten:
• Clutch spring bolt
• Locknut
TIP
Tighten the clutch spring bolts in stages and in
a crisscross pattern.
10.Check:
• Push lever position
Push lever mark “a” and crankcase mark
“b” not aligned → Correct.
TIP
Push the push lever in direction “c” and make
sure the marks are aligned.
Recommended lubricant
Engine oil
New
New
Clutch spring bolt
8 Nm (0.8 m·kg, 5.8 ft·lb)
Locknut
8 Nm (0.8 m·kg, 5.8 ft·lb)