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11.26
Section 11
Reassembly
7. Rotate the flywheel back and forth checking for
clearance between the magnet and ignition
modules. Make sure the magnet does not strike
the modules. Recheck the gap with a feeler
gauge and readjust if necessary. Final Air Gap:
0.28/0.33 mm (0.011/0.013 in.).
Install Spark Plugs
1. Install the spark plugs into the cylinder heads and
torque each to 24.4/29.8 N·m (18/22 ft. lb.). See
Figure 11-88.
Figure 11-89. Tightening Upper Mounting Screws
with Reservoir Installed.
Install Blocking Plates and Fan
1. Install the #1 and #2 blocking plates into the
radiator supports as shown in Figure 11-90. If
two different types of screws were used, install
the two screws with the flanges in the locations
closest to the intake manifold. Torque all screws
to 3.9 N·m (35 in. lb.).
Figure 11-88. Torquing Spark Plugs.
Install Overflow Reservoir
1. Insert the two molded protrusions on the bottom
of the overflow reservoir into the corresponding
holes in the main bracket.
2. Lightly lift the top bracket and tilt the reservoir
into place.
3. Torque the upper two mounting bracket screws
to 5.5 N·m (49 in. lb.). See Figure 11-89.
4. Install the reservoir cap and hose. Make sure
the hose is not kinked or pinched.
Figure 11-90. Installing Baffle Screws.
2. Position the fan on the flywheel. Align the cutout
section over the corresponding magnet section,
and engage the two locating studs into the
corresponding holes in the flywheel.
3. Install and torque the four fan mounting screws
to 9.9 N·m (88 in. lb.).
4. Rotate the flywheel and fan and recheck that
adequate clearance exists to all surrounding
parts.