Kawasaki KVF 750 4x4 Offroad Vehicle User Manual


 
ELECTRICAL SYSTEM 17-49
Electric Starter System
Starter Motor Brush Length
Measure the overall length [A] of each brush.
Starter Motor Brush Length
Standard: 12.5 mm (0.49 in.)
Service Limit: 5 mm (0.20 in.)
If any is worn down to the service limit, replace the brush
plate assembly.
Brush Assembly Inspection
Using the × 1 range, measure the resistance as shown.
[A] Terminal Bolt and Positive Brush
[B] Brush Plate and Negative Brush
If there is not close to zero ohms, the brush lead has an
open. Replace the brush plate assembly.
Brush Plate and Terminal Bolt Inspection
Using the highest range, measure the resistance as fol-
lows:
[A] Terminal Bolt and Right - Hand End Cover
[B] Terminal Bolt and Brush Plate
If there is any reading, the brush holder assembly has a
short. Replace the brush plate assembly.
Starter Relay Inspection
Remove:
Seat (see Frame chapter)
Starter Relay [A]
Connect the hand tester [A] and a 12 V battery [B] to the
starter relay as shown.
If the relay does not work as specified, the relay is defec-
tive. Replace the relay.
Te sting Relay
Hand Tester Range: × 1 range
Criteria: When battery is connected 0
When battery is disconnected