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PERIODIC MAINTENANCE 2-9
Torque and Locking Agent
Torque
Fastener
N·m kgf·m ft·lb
Remarks
Stabilizer Holder Bolts 23 2.3 17
Stabilizer Joint Nuts 48 4.8 35
Rear Suspension Arm Pivot Nuts 48 4.8 35
Rear Knuckle Mounting Nuts 48 4.8 35
Steering
Handlebar Holder Bolts 29 3.0 22 S
Steering Stem Clamp Bolts 25 2.5 18
Tie-rod End Nuts 42 4.3 31
Tie-rod Locknuts 37 3.8 27
Steering Stem Bearing Joint Bolts 23 2.3 17 L
Steering Stem Bottom End Nut 62 6.3 46
Front Knuckle Joint Nuts 29 3.0 22
Master Cylinder Clamp Bolts 9.0 0.92 80 in·lb
Variable Differential Control Lever Bolt – – – L
Frame
Front Guard Bolts 37 3.8 27
Front Carrier Bolts, L=50 mm (2.0 in.) 25 2.5 18
Front Carrier Bolts, L=70 mm (2.8 in.) 25 2.5 18
Front Carrier Bracket Bolts 32 3.3 24
Rear Carrier Bolts, L=14 mm (0.6 in.) 54 5.5 40
Rear Carrier Bolts, L=41 mm (1.6 in.) 54 5.5 40
Rear Carrier Bracket Bolts
42 4.3 31
Footboard Bracket Bolts 37 3.8 27
Hitch Bracket Bolts 82 8.3 60
Electrical System
Starter Motor Mounting Bolts 8.8 0.90 78 in·lb
Starter Motor Terminal Nut 4.9 0.50 43 in·lb
Starter Motor Terminal Locknut
6.9 0.70 61 in·lb
Starter Motor Bolts 4.9 0.50 43 in·lb
Starter Motor Clutch Bolts 34 3.5 25 L
Alternator Stator Bolts 13 1.3 113 in·lb
Crankshaft Sensor Mounting Bolts 5.9 0.60 52 in·lb
Alternator Cover Plugs 18 1.8 13
Alternator Rotor Bolt 127 13 94
Alternator Cover Bolts 8.8 0.90 78 in·lb
Spark Plugs 13 1.3 113 in·lb
2WD/4WD Actuator Mounting Bolts 9.8 1.0 87 in·lb L,S
Engine Brake Actuator Mounting Bolts 8.8 0.90 78 in·lb
Forward/Reverse Detectring Sensor Mounting Bolt 15 1.5 11
Speed Sensor Mounting Bolt 8.8 0.90 78 in·lb
Neutral Position Switch 15 1.5 11
Reverse Position Switch 15 1.5 11
Ignition Coil Mounting Bolts 8.8 0.90 78 in·lb