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LT77S
MANUAL
GEARBOX
..
..
DATA
Reverse lever and slipper pad clearance
..........................
0,725 mm
Reverse gear plunger operating load
................................
45
to
55
kg
Synchromesh assemblies push through load
................_...
8,2
to
10
kgf
Clearance between baulk rings and gears
........................
0,38
mm
Fifth gear end float
............................................................
0,020 mm
Third gear end float
..........................................................
0,020 mm
Second gear end float
......................................................
0,020 mm
First gear bush end float
...................................................
0,075
mm
First gear end float
............................................................
0,20
mm
Fifth gear synchromesh end float
......................................
0,005
to
0,055
mm
TORQUE
VALUES
NOTE:
Torque wrenches should be
regularly checked for accuracy to ensure
that
all
fixings are tightened to the
A
correct torque.
Oil
pump
to
extension case
Clip
clutch release lever
Spool retainer
to
gearcase
Spool guide
to
remote housing
Extension case to gearcase
Pivot plate, clutch release
Remote housing
to
gearcase
Gear lever housing
to
remote housing
Guide, clutch release sleeve
Slave cylinder
to
bell housing
Front cover to gearcase
Fifth gear support bracket
bolts
Plunger housing to remote housing
Gear lever retainer
Lower gear lever
to
extension nut
Reverse lever pivot post nut
Clutch housing
to
gearbox bolts
Plug, detent spring and ball
Oil
drain plug
Oil filter plug
Oil filler
-
level plug
Breather
Fifth gear layshaft stake nut
Bottom cover
to
clutch housing
Nm
7
-
10
7
-
10
7
-
10
7
-
10
7
-
10
22
-
28
22
-
28
22
-
28
22
-
28
22
-
28
22
-
28
22
-
28
22
-
28
7
-
10
40
-
47
22
-
28
65
-
80
22
-
28
47
-
54
65
-
80
25
-
35
14
-
16
204
-
231
7
-
10
SPECIFICATIONS,
TORQUE