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LT77S MANUAL
GEARBOX
SYNCHROMESH ASSEMBLIES
Third
-
fourth and fifth gear synchromesh.
NOTE: the above assemblies are the
same except that fifth gear synchromesh
has a retainer plate.
1.
Mark relationship of inner and outer members.
2.
Remove wire clip from both sides
of
assembly.
3.
Remove slippers and separate the two
members.
4.
Examine all parts for damage and wear
including wire clips for tension.
5.
Check
no
radial movement exists between inner
members and mainshaft splines. (except fifth
gear synchromesh).
6.
Examine inner and outer splines for wear.
ST2803M
7.
Examine the dog teeth on
all
gears
for
wear and
damage.
NOTE: example"A shows a tooth
in
a
good condition. Example"6" shows the
rounded corners of a worn tooth.
SR449M
U
OVERHAUL
I
15