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137
MANUALGEARBOX
DEFENDER
First
-
second synchromesh
8.
Repeat instructions
1
to
6
for third
-
fourth
synchromesh.
9.
Examine step in each
of
outer splines.
10.
Check that the step on both sides of the
internal splines are sharp not rounded.
NOTE: this applies only to splines on
selector groove side
of
member.
\
ST3244M
lb
11.
Fit
inner member to outer
so
that the wide
splines of inner member are under the spur
gear teeth.
r;
12.
Fit the slippers and secure with a spring each
side
of
the synchromesh.
NOTE: The hooked end of each spring
must locate in the same slipper with the
free ends running
in
opposite directions
and
resting against the remaining slippers.
ST2467M
13.
Assemble third
-
fourth and fifth gear
synchromesh components as in instruction
12.
NOTE: The back plate for fifth gear is
fitted to the rear of the assembly with the
single tag locating
in
a
slot in the inner
member.
11
ST3247M
ST3276M
16
1
OVERHAUL