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LT77S MANUAL
GEARBOX
A'.
..
NOTE: This will ensure zero layshaft
0,025"
(0.001
in) pre
-
load once the
GEAR LEVER AND REMOTE HOUSING
a
bearing end float
and
not more than ASSEMBLY
cover
and
gasket are fitted and bolts correctly
torqued.
1.
Fit
quadrant
to
selector shaft with new roll pin.
NOTE: Push shaft forward, fit quadrant
so
ledge
is
to the left viewing
box
from
rear. Return shaft to neutral position.
3. Remove cover and selected washer and fit new
oil seal, lip towards gearcase.
4. Fit mainshaft and layshaft selected washers and
gasket.
a
4
ST2521M
U
5.
Wrap protective tape round input shaft splines.
6. Apply Hylomar PL 32 to
bolt
threads and secure
cover.
Layshaft selective washers.
Part number
FTC 0262
FTC 0264
FTC 0266
FTC 0268
FTC 0270
FTC 0272
FTC 0274
FTC 0276
FTC 0278
FTC 0280
FTC 0282
FTC 0284
FTC 0286
FTC 0288
FTC 0290
FTC 0292
FTC 0294
FTC 0296
Thickness(")
1,36
1,42
1,48
134
1,60
1,66
1,72
1,78
1,84
1,90
1,96
2,02
2,08
2,14
2,20
2,26
2,32
2,38
2. With a new gasket, fit remote housing locating
over dowels.
NOTE: Ensure rollers locate
in
quadrant
a
fork.
3.
Fit transfer gear change housing.
Reverse gear plunger adjustment.
1.
Fit plunger with original shims and tighten
bolts.
2. Slacken locknut, turn adjuster screw
so
that
dimension
"
A
"
is
approximately 12 mm
(0.50
in). Tighten locknut.
-
-
-
-
-
A
-
(
-
ST3223M
/'