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AUTO TRANS DIAGNOSIS - 01M
Article Text (p. 55)
1996 Volkswagen Golf
For Volkswagen Technical Site
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, August 19, 1999 11:28PM
13) DO NOT install top outer splined clutch plate or waved
spring washer. Determine clearance of 2nd-4th brake clutch. Press 2nd-
4th brake clutch assembly down. Using a depth gauge, measure distance
from top of oil pump flange to 2nd-4th brake clutch (inner splined).
See Fig. 69.
14) Place a straightedge across top of piston. Place gasket
on oil pump flange. Using depth gauge, measure distance from
straightedge to oil pump flange gasket. See Fig. 70. Subtract
thickness of straightedge.
15) Subtract distance measured in step 13) from distance
calculated in step 14). This gives 2nd-4th brake clutch-to-piston
distance.
16) Subtract .140" (3.6 mm) from value calculated in step
15). This determines thickness of last outer splined 2nd-4th brake
clutch plate. Outer splined 2nd-4th brake clutch plates are available
in thickness ranging from .080-.148" (2.00-3.75 mm), in .010" (.25 mm)
increments.
NOTE: Manufacturer uses .140" (3.6 mm) value to allow for waved
spring washer thickness installed with 2nd-4th brake clutch
plates.
17) Install last outer 2nd-4th brake clutch plate. Install
waved spring washer. Install oil pump gasket. Install "O" ring to oil
pump, and install oil pump. Install cover for transfer gears.
18) Move gear change shaft to "P" position. Push manual valve
operating lever with manual valve into valve body. Tighten set screw.
Install sealing plug. See Figs. 14 and 36. Install valve body. Install
oil filter screen and oil pan. See Figs. 14, 71 and 72. Install torque
converter.
Fig. 68: Installing 2nd-4th Clutch Plates
Courtesy of Volkswagen United States, Inc.