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AUTO TRANS DIAGNOSIS - 01M
Article Text (p. 52)
1996 Volkswagen Golf
For Volkswagen Technical Site
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, August 19, 1999 11:28PM
Fig. 62: Installing Small Planetary Drive Shaft
Courtesy of Volkswagen United States, Inc.
7) Install bearing, washer, and impeller shaft and 4th apply
clutch. See Fig. 63. Install bearing, washer and 1st-3rd apply clutch
with turbine shaft assembly. See Fig. 64. Install thrust shims on 1st-
3rd apply clutch housing. Install reverse apply clutch and support
tube. See Fig. 65.
NOTE: Turbine shaft end play was measured before disassembly. If
end play is okay, use original thrust shims. If end play is
not okay or new parts are installed, calculate end play and
install required thrust shims.
8) For checking purposes, install oil pump gasket and oil
pump. See Fig. 17. Position dial indicator and Support (VW 387) on
transaxle case. See Fig. 66.
9) Press dial indicator on turbine shaft, and apply .040" (1.
0 mm) preload. Move turbine shaft up and down. Turbine shaft end play
should be .019-.047" (.50-1.20 mm).
10) If end play is okay, go to next step. If end play is not
okay, install required thrust shims. Thrust shims are available in
thicknesses ranging from .04" (1.0 mm) to .07" (1.8 mm) in .008" (.20
mm) increments. Recheck turbine shaft end play.
11) Remove oil pump and oil pump gasket. Install support tube
and .118" (3.0 mm) thick outer splined plate for reverse apply clutch.
Ensure groove on support tube engages wedge of one-way clutch. See
Figs. 17 and 65.
12) Install friction plates and outer splined plates for
reverse apply clutch into transaxle case. See Fig. 67. Install 3 caps
and springs. Install 2nd-4th brake clutch plates. See Fig. 68. See
BRAKE CLUTCH PLATE APPLICATIONS table. Install 3 spring caps to
springs.