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AUTO TRANS DIAGNOSIS - 01M
Article Text (p. 47)
1996 Volkswagen Golf
For Volkswagen Technical Site
Copyright © 1998 Mitchell Repair Information Company, LLC
Thursday, August 19, 1999 11:28PM
TRANSMISSION
NOTE: Soak all friction-faced clutch plates in ATF for at least 15
minutes before installation. Apply assembly lubrication to
all bushings, washers, shims and bearings before
installation. See Fig. 17.
1) Input transfer gear, drive pinion and differential
assemblies should be adjusted and installed at this time. Install
axial needle bearing to input transfer gear. See Fig. 53. Install "O"
ring and planetary carrier. Install washer and axial needle bearing
into planetary carrier. See Figs. 25 and 54. Install end plate shim
for reverse brake clutch plates. See Fig. 55.
2) Install reverse brake clutch plates. See Fig. 56. See
BRAKE CLUTCH PLATE APPLICATIONS table. Using Assembly Ring(VW 3267),
install one-way clutch and secure using circlip. See Figs. 57 and 58.
3) Using a feeler gauge, check installed reverse brake clutch
clearance. See Fig. 59. Clearance should be .047-.071" (1.2-1.8 mm).
If clearance is not as specified, replace end plate shim. End plate
shims are available in thicknesses ranging from .040" (1.0 mm) to .
070" (1.9 mm) in .004" (.10 mm) increments.
Fig. 53: Installing Axial Needle Bearing To Input Transfer Gear
Courtesy of Volkswagen United States, Inc.